I'm hoping to get some opinions from HVAC professionals because I'm trying to understand whether this sequence of events seems reasonable or whether something may have been missed during the original diagnosis.
My home has a bit over 10 yr old R-410A split system that stopped cooling.
Recently, the HVAC company diagnosed the system as being low on refrigerant. Here's what they did:
-Performed a pressure test with the system at 200 psi.
-Performed a high pressure nitrogen leak search.
-Concluded the Schrader valve cores were likely leaking.
-Replaced both Schrader valve cores.
-Pulled the system into a vacuum below 500 microns and documented that it held below 750 microns for over 30 minutes.
-Recharged the system with 7 pounds of virgin R-410A.
Stated the system was holding pressure well and operating properly.
The total bill was about 2k.
The AC worked normally for about a week and a half.
Then it completely stopped cooling again.
The company came back as a warranty callback. This time the technician documented that:
-The system contained no refrigerant.
-There was oily residue near the metering device.
-There was a "high chance" there was a leak in that area.
He did not document that the leak was confirmed, only that there was a high chance based on the oil residue. I declined further work because I wanted time to understand what happened.
My questions are:
If a nitrogen leak search was performed before adding 7 pounds of refrigerant, would you normally expect a leak large enough to lose the entire charge in a week and a half to have been found?
Is it common for Schrader valve cores to be the only apparent leak, only to discover a completely different leak near the metering device less than two weeks later?
Based only on these facts, would you suspect an incomplete diagnosis, multiple leaks, or does this seem like something that can legitimately happen?
Note: I'm NOT looking to bash the company or figure out whether I have legal claims. I'm simply trying to understand, from an HVAC perspective, whether this sequence of events would raise concerns for you or whether it falls within the realm of things that occasionally happen.
Thanks in advance for any professional insight.