r/MercedesDiesel • u/SaltZestyclose1923 • 3d ago
2009 OM642 E320 W211 Boost Issues
galleryOk, so background, my dad originally got this car (used) in the early 2010s and I got it when I turned 16. I’m 22 and about to start my final year of college, but these issues started last summer/fall (2025). The car currently has around 223k miles.
The car kept going into limp mode when I was on highways/interstates, so I attributed it to a clogged DPF and did multiple rounds of spray cleaner through the O2 sensor port, and also replaced the E60 sensor (I think). I had gotten a Youcanic device by this time to try and diagnose stuff, but it got to the point where I didn’t feel safe driving it, so I took it home (5 hours away from where I was at the time) and borrowed another truck we have.
I took the DPF off of the car, got it professionally cleaned, but when I put everything back together, we started having electrical issues to the point where I would turn on the car and it would shut off after a few seconds. I couldn’t stay home to work on it so I turned it over to my dad where he started tinkering with it.
He decided to do a DPF delete (which I didn’t want but didn’t know how else to solve the issues), which got the electrical issues to go away, but the car was/still is stuck in eternal limp mode. I’m not sure exactly what he did but I know there is some software component to it, but he never replaced the pipe so it’s just open after the catalytic converter.
We have also had issues in the past with oil leaks so the engine was pretty saturated with oil, so we decided to get a new engine wiring harness and replaced that, but this was only the beginning of this summer, while the DPF stuff lasted the rest of the fall and into the spring where I’m not sure what else he did with the car, other than previous swirl flap motor improvements and glow plug replacements.
After the wiring harness, we did an EGR delete kit which improved the boost a little, but still only tops out at 2500-3000 rpm going uphill without increasing in speed much. I’ve checked the boost numbers before this (I’ve been using ChatGPT a lot), and here are those numbers:
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* 14.18 psi at 1,400 rpm (you later clarified the unit was psi and that it was held around 1,400 rpm for ~30 seconds). At the time we discussed that this looked like essentially no boost if the scan tool was showing manifold absolute pressure, because ~14.5 psi is atmospheric pressure at sea level.
* I also noted the expected MAP sensor reading with the key on, engine off should be around 100 kPa absolute (~14.5 psi), which is atmospheric pressure.
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I’ve checked the actuator previously and it seemed to work, but dad went ahead and replaced that, and I had previously hit a branch which shattered a headlight (thanks rain and LED lights blinding me) and (separately) bumped a deer, all on the front passenger side, so he replaced the radiator too.
We also replaced the seals (green and black) for the turbo intake air manifold pipe since the connection with the green seal seemed to have a little leak (visible oil spray after having done a test drive), but we seem to have fixed that, but now he says he hears a leak in the engine bay again near the serpentine belt, but I’m not sure if it’s a leak or something rubbing the serpentine belt since there seems to be a light line near the middle. You have to sit and listen when the engine is idling as it’s not super audible, and the engine is louder than it used to be so it’s harder to hear.
Idk. I’m almost at my wits end and would rather get a new car, but I can’t afford it and he keeps insisting on trying to fix this car when it’s been nearly 10 months out of commission, but he’s also paying for a majority of the “upgrades”. Do any of y’all have any idea what I should do or know anything that could help?

