Rebuilding the knuckles on my 78 (properly, this time. Thank you, Mr PO, for the spectacularly poor job you did) and thought I’d share some photos.
Bear in mind I’m in my 50’s and have been doing this Land Cruiser shit since I was a teenager. I also have a large shop on my property, a few lifts, and all the proper tools. So, I have the time and, more importantly, the patience 25 years of marriage affords a man. 😉 That, and sometimes, it’s nice to just let my OCD run wild.
I bought the kit from Iron Pig Off Road (Thanks Lance!) and it’s complete, soup to nuts. Seals, bearings, races, felts, trunion shims, and gaskets. Also, for those who’ve never done it before, a very complete set of instructions.
Rather than buy new hardware, I decided to recondition every single little bit. Ultrasonic cleaner with 5 gallons (16ish liters) of evapo-rust will eat everything, but for the larger parts, a good old wire wheel is the ticket. My forearms are MASSIVE now, lol.
Every nut, bolt, and bolt hole was blown of debris, cleaned with a wire wheel, and chased with a tap or die. Anti seize applied to every appropriate part. Damaged threads and heads were repaired. Paint on every head and shank (I’m not quite finished with that.) The knuckles themselves were in poor shape, too, so those were wire wheeled, sanded, and polished - inside and out.
No stone was unturned.
The hardest ones were the brake backing plates. After 48 years, I thought they’d be toast, it since the PO was terrible at any maintenance, the ½”(13 mm) of grease, oil, and mud kept them whole, though the rust was stuck in. Those took 4 hours of hand work alone. I wish I’d gotten a shot of the before and after - when I was finished, they were spotless.
I’m now contemplating the purchase of an anodizing kit, if anyone has suggestions.
Sounds like a bitch, and it is. However, after 50+ hours of labor (I’m not slow; I’m deliberate, lol) and the result speaks for itself. Next time this will need doing, I’ll be too old and it’ll be my sons’ job, but at least he’ll thank me then. 😊